[Cable & Harness Defects] Foreign matter contamination in connectors

Cable & Harness Defects

Foreign matter contamination is a manufacturing error commonly found in cables and harnesses. In this video, we will show you how this error occurs and introduce an inspection to prevent outflow.

Why does "Foreign matter contamination" occur?

Foreign matter in the connector causing electrical errors for the cable Prevent contamination of foreign matter by 5S Wire sticks to wire stripper and gets mixed in with connectors

When cables are routed to connectors, there is a possibility that foreign matter may get into. In some cases, foreign matter can cause electrical problems. In order to prevent contamination, it is first necessary to thoroughly implement 5S. Foreign matter can get into unexpectedly. Some are so small and fine that they are invisible to the eye. Tool maintenance is also important. Wires attached to cable strippers may get in during processing. Appropriate brightness in the work area makes it easier to notice foreign matters. It is also important to understand in which processes foreign matters are generated, and to consider when to reduce their generation and when to clean up. Assuming that foreign matters get into, testing is necessary to prevent outflow. Image inspection is a direct test for detecting foreign matters. However, its introduction is costly. It is currently difficult to introduce highly accurate inspections from all angles.

Detection by electrical cable harness testing

Foreign matter in the connector can be detected in the withstand voltage test electrically Cable harness testers can perform withstand voltage test after wiring test Foreign matter in the connector causes a discharge phenomenon.

There are five types of electrical cable harness testing. Foreign matter contamination can be detected by dielectric withstand testing. The harness tester can automatically perform the testing after the wiring testing, so the implementation is smooth. Dielectric withstand testing detects discharge phenomenon in different conductors. If foreign matter get into, discharge will occur through the foreign matter to a different conductor, resulting in an error. If the withstand voltage failure is caused by foreign matter, blow air to remove the foreign matter and conduct the test again. Foreign matter contamination can occur in the test adapters as well. In many cases, connectors on circuit boards are installed facing upward, and foreign matters tend to accumulate between the terminals. Perform the maintenance on a regular basis. Please contact us about cable harness testers and fixtures to prevent foreign matter contamination outflow.



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